Electric bike battery design. Testing

Removable or Hidden E bike Battery? All You Should Know

Before you buy your next electric bike. there are certain factors you want to consider. Among other factors, e-bike battery is an essential component as it usually determine your bike performance level. However, batteries are in different types and sizes, they can either be removable or integrated, each with its pros and cons. Although many people reduce integrated and removable batteries differences to looks, they have more features. These characteristics can determine if it meets an intending rider’s needs or not.

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Integrated batteries are rather fixed to the bike’s frame. Another name for integrated batteries is hidden batteries. The main advantage of integrated batteries is enhanced durability. Since it is mounted within the bike frame, it is not exposed to harsh weather conditions like storms. The battery is also hidden from wetness, which could cause corrosion.

Overview of Removable Batteries

Removable batteries are more commonly seen in modern electric bikes. They can either be a removable front frame or detachable rear rack batteries. The main difference is in the location. As the names imply, the former is located at the front frame, and the latter is at the rear rack region. We place the battery of Honbike HF01 at the middle centre of the bike’s frame.

Removable batteries are popular nowadays because of their added benefits. Due to the tight schedule in people’s daily activities, they want to move their electric bicycles around quickly. Other benefits of removable batteries are further highlighted below.

Undoubtedly, removable batteries are easy to charge, as users can either choose to charge on or off the ebike. It is the perfect choice for a vacation, picnic, or trip. You can easily take your battery to a charging center without worrying about the extra load of moving your electric bike around. It also helps riders to charge their batteries in their work environment. You simply need to unlock the frame and detach the battery. The battery of Honbike HF01 can be fully charged for about 3.5-4 hours, which is short enough not to cause a delay in your journey.

Contrary to integrated batteries, you can easily replace a removable battery. You do not need any technical knowledge before replacing a battery. As for HF01 users, you can also take an extra battery to double your range As it only weighs 1.26kg. However, you must follow certain safety precautions while removing your e-bike’s battery.

  • Insert the key gently into the battery lock.
  • Use your other hand to support the battery to prevent it from crashing on the floor.
  • Removing the Honbike battery will require you to do it clockwise.
  • Once the battery has been successfully detached, pull out the key.
  • Fold the stand, and release it back into the compartment.

Cons of Removable Batteries

Removable batteries have a few disadvantages, which are further listed below.

  • They are prone to theft compared to integrated batteries.
  • Removable batteries are apparent and enormous. However, the innovations ongoing in the ebike industry have yielded light-weighted removable batteries. For instance, the HF01 battery weighs 1.26 kg, a reasonable weight with much flexibility.

Custom Any Ebike Battery for Your Brand

Strict Quality Control Process for Each ebike Battery Order

  • Some new ebike battery solutions, we will test your sample with our electric bike in our side
  • Our PE engineer modify our battery craft in period time
  • Each ebike battery will do charge and discharge aging testing before shipment
  • To ensure the quality,10% of your order will do fall drop test

The TLH-EV038 battery is a replacement for the Samsung 36V 8.8Ah electric bike batteries. This battery pack comes in either a 24V or 36V model. Key features of this battery type are; the IP65 waterproof casing, LED display, and deep sleep function. The deep sleep functions enable a lower standby current and allow for energy conservation.

These battery types are compact (standard dimension of 320 x 152.5 x 84 (mm)) and a lightweight of 2.8kg.TLH-EV038 batteries make use of Samsung 22P cell type

electric, bike, battery, design

Under standard charge current (2A), these batteries reach a full charge in about 4-5 hours and have over 600 life cycles. Nominal capacity and voltage are 8.8AH and 36V respectively.

52V 17.5AH EBIKE BATTERY

The TLH-EV036B 52V E-bike battery type is an upgrade to the 48V type, as it offers a higher voltage and hence higher performance for your E-bike. This battery type has amazing features to look out for. It has a deep sleep function or an Ultra power saver mode. The deep sleep function keeps the battery working at a lower standby current (7A) which is negligible compared to the discharge current (15 – 25A) of the battery.

The TLH-EV036B is compatible with bikes with LED displays and motor controllers.

TLH-EV036B battery type uses a Sanyo GA cell type and has a life cycle of over 600 full charges. It has a net weight 0f 4.3kg, compact size (36888.5196(mm)), and achieves a full charge in 5-6 hours at 2A standard charge current. TLH gives a year warranty on this battery after shipment.

6AH NEW DOWNTUBE TYPE ELECTRIC BICYCLE BATTERY

The TLH-EV036 is a 48v New Downtube type electric bicycle battery suitable for 500W, 750W, and 1000W use. It has a deep sleep function feature and is equipped with a USB port. This model has a battery size of 36888.5113(mm) and a battery weight of 3.6kg.

The nominal capacity of the battery is 15Ah with a Samsung 29ET cell type and a nominal voltage of 48V.

The peak discharge current is 40A and the discharge current is 1A5-25A. It takes 5-6 hours to charge under standard charge current. TLH offers a 12-month warranty on this battery model.

Electric Bike Batteries Are Installed in Different Locations.- What’s the Difference?

In daily life, the problems of bus congestion, subway congestion, and luxury taxis have mainly been solved with the popularity of electric bicycles. Using an electric bike to commute is environmentally friendly and can exercise your leg muscles, so riding an electric bicycle has become a logical choice. The battery and motor of an electric bicycle are essential components. An in-depth understanding of the battery of an e-bike can bring more benefits to the rider. The motor stores the electric energy required for the electric bicycle to travel and cooperates with the motor of the electric bike to provide a sufficient guarantee for the rider’s riding journey and riding range. According to the classification of electric bicycles, the installation position of the battery will also be different. The type of fat tire electric bike brand Cyrusher has other electric bikes with built-in battery and external battery for consumers to choose from. So, what’s the difference between a battery mounted inside and outside of an e-bike? What impact does the difference between the built-in and external batteries have on an electric bike’s performance? If you’re struggling with the answers to these questions, keep reading.

What Are the Integrated Battery and the Central External Battery? (Advantages and Disadvantages)

Integrated battery:

This electric bicycle battery is also called the built-in battery. Generally, the battery’s shape cannot be seen in appearance because the battery is integrated into the frame of the electric bicycle, which is perfectly integrated with the bicycle frame to make the overall impression more beautiful and concise. Its lines are more harmonious and cleaner.

Central external battery:

The main external battery is generally located outside the frame’s top tube or down tube. This type of battery is visible on the outside, and when installed on the outside of the frame, it is easy to raise dust, mud, stones, and water on the road, which is harmful to the appearance of the battery of the electric bicycle. And may look incongruous from the overall look of the bike but can be removed more easily.

In order to show the difference between the battery installation positions of electric bicycles for those who love electric bicycles, the following table takes Cyrusher Kommoda’s internal battery and Cyrusher XF900’s external battery as examples of the difference between the two bicycles.

stylish commuter, rough road cyclist

The above table shows the difference between the different battery installation positions of Cyrusher’s two electric bicycles and their apparent advantages and disadvantages.

The built-in battery of Cyrusher Kommoda makes the overall line of the electric bicycle more smooth and more beautiful, and the battery configuration is integrated into the frame of the electric bicycle, which is not easy to be stolen during parking time. The bike is also more balanced and easier to steer in inclement weather.

Cyrusher XF900 uses an external motor. Although the external battery may receive some wear during daily riding, the Cyrusher XF900’s external battery has a relatively sturdy protective case compared to the battery design on the seat tube. It has a small lock to prevent the battery from being stolen. The overall design is not too bulky and more convenient to remove and charge.

In addition to the two kinds mentioned above of electric bicycle batteries, electric bicycles will use a dual battery system under the continuous technical support of the battery development process of electric bikes. One of the batteries configured in the dual-battery system of the electric bicycle is externally placed at the lower part of the bicycle seat tube and is generally connected to the central motor to pull the circuit line of the electric bike with a shorter cable. The other battery in the dual-battery system is built into the front frame of the e-bike, which distributes the weight of the battery evenly across the e-bike’s front and rear axles. The two batteries are discharged alternately rather than simultaneously, giving the rider more fantastic range.

What Kind of Battery Is Best for Electric Bikes?

Where an e-bike battery is installed can affect how it looks and how far a rider can ride it. Considering which battery is best for an e-bike can be a challenge. A battery pack consists of individual cells, and many factors can affect the quality of a battery. A good battery can also perform poorly without proper maintenance.

The Cyrusher fat tire e-bike uses a lithium-ion battery. Lithium-ion batteries are light in weight and are the best choice for installation in e-bike sports vehicles. Lithium batteries are also more environmentally friendly and safe to use and can be easily recharged, with high energy density and high voltage.

The battery is composed of relatively light materials such as aluminum and plastic. In most of the built-in battery designs, the battery’s compact structure and the electric bicycle’s frame design form a streamlined match. At the same time, lithium batteries use advanced technology to show more advantages in performance and weight than standard bicycle batteries.

Lithium-ion batteries are used better than most conventional batteries on the market. Lead-acid and alkaline batteries are also standard but compared to the weight of lead-acid batteries and the capacity of alkaline batteries to last. Lithium-ion batteries perform better for weight and endurance.

How Do the Two Different E-Bike Battery Types Store Power?

The most significant difference between the integrated battery of an electric bicycle and the central external battery is the difference in placement. It is much the same in the way that electricity is stored. Lithium-ion batteries are lightweight and easy to transport when you’re out and about, so you don’t need to worry about running out of power.

The central external battery is housed in a rugged case that keeps it safe and secure and can be recharged while charging.

The integrated battery is designed for easy transport, and there is a power port near the battery for the rider to connect to power when needed.

For example, Cyrusher Kommoda’s e-bike is powered by a 48V 14Ah lithium-ion battery that can withstand 800 charges. When you need to store power for the electric bicycle, you can directly connect it to a socket on the integrated battery of the electric bike or take out the power supply of the lithium battery separately for charging, and the indicator light will typically display when the power is stored.

When a rider needs to go on a long e-bike journey, it’s a good idea to carry an extra battery pack, which will not only help you avoid range anxiety.

If you already know the different types of integrated and external batteries, you can find a suitable spare battery pack for your e-bike by visiting our website. There are a variety of batteries to choose from. Choose the most ideal for your e-bike power system and capacity-compatible batteries.

For electric bicycles, the battery size conveys information about the capacity of the electric bike. In addition to the rider’s weight, the bicycle’s weight also affects the electric bicycle’s mileage.

Like any other charging device, you can charge and discharge it a limited number of times. It is also possible to extend the life of the battery by doing a few things that are good for the battery life of the e-bike.

Don’t let the e-bike battery run out of charge to recharge it. Riders may idle their e-bikes when winter comes, which will cause the e-bike battery to go into a dormant period, which will degrade the performance of the e-bike battery in the long run and affect its future performance, so it is necessary to keep the electric bike battery at 60% of the power stored.

Whether a built-in or external battery, they exist as the core components of an electric bicycle and play a central and vital role in the regular operation of the electric bike.

The built-in battery allows the e-bike to be perfectly integrated with the frame with the advantage of compactness, and the external battery is easier to remove. With today’s technology, we can’t prevent the battery from being depleted a limited number of times and finally fulfilling its mission of powering the e-bike for several years. Still, we can protect the battery carefully and choose the battery that best matches the performance of the e-bike and the frame and mounting position.

The battery capacity of an electric bicycle with a built-in battery or an external battery is related to the riding distance but cannot stop the rider’s enthusiasm for riding, the most wonderful thing about electric bikes is that they are an inclusive form of transportation that is not discriminated against by age and physical ability. Get out there, get active, and go anywhere with Cyrusher’s best fat tire electric bike.

Its the outside that defines the E-Fusion

The fusion is by far the most beautiful Ebike battery every constructed and will define your ebike with its craftsmanship and artistry.

We use a combination of materials for different fusion packs to match each particular bike. We use a myriad of materials, paint and artistry to make a pack that is not just a brick, a box or a round cylinder. but a piece of art.

And because its fit perfectly to the frame we can fit the maximum size battery that the bike will ever hold.

And we dont stop there. each case we include surprise flairs and features. Each model of fusion pack will have special features to match the bike its built for.

We Use German made Rosenberg Magnetic connectors for the ultimate in convenience, reliability and water resistance

Each pack is potted with the most advanced compound which makes the case and battery pack into one piece and this fusion is almost completely water proof, salt and fog safe, and collision proof.

electric, bike, battery, design

The Luna Fusion packs feature German made Rosenberg charge connectors which are the the most advanced charge plugs for an ebike ever offered. Their clever design means super convenient and safe charger hook up even at night, and their unique design makes your pack even more waterproof. Read this write up on Rosenburg connectors for more info.

The Best Ingredients USA has to offer

Panasonic 18650 GA Cells are guaranteed authentic and A Grade bought from a USA supplier

German Made Rosenberg magnetic charge connectors

Xt-90 spark resistant connectors for the discharge

The Luna BMS made to Luna Spec to make your pack robust and safe.

The most advanced potting compound which surrounds every cell like a bullet proof and waterproof epoxy.

The best battery case ever conceived, handmade with love in the USA

State of the art assembly in the USA

We utilize some of the most advanced equipment and techniques in the battery industry to insure the safest and most reliable pack.

CNC equipment here in the USA makes many custom components for each pack and aids in the final assembly.

Quality control is ensured at every step by Americans who care and believe in what we are building.

Luna Cycles is a USA factory run by Americans who love ebikes and actually ride ebikes. That is a rare thing.

The Dolphin, Whale and Shark Killer

The Luna Fusion pack is ironically a killer of the packs luna made so popular, and even coined them with their popular fish names. Luna will continue to sale Dolphins and Sharks for conversion bikes.

Each pack is charged and discharged twice in our state of the art testing machines before being sent to the customer to ensure there are no flaws inside the pack.

We do a lot of real world testing as well with each new pack design.

Each Pack design is also un38.3 tested here in the USA to ensure safety and reliable performance.

Un38.3 testing includes drop, vibration testing, shock, high pressure testing. salt and fog testing.

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