How to Charge an E-Bike for Maximum Battery Life
From safe charging to the longest possible lifespan, here’s everything you need to know about your electric bike’s power source.
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If you bought a bike in the last couple years, chances are good it’s an e-bike. Electric bicycles are the fastest-growing type of bike in the U.S. today; in 2021 they surpassed road bikes as the third biggest category of bikes overall and in 2022 e-bike sales were over 800 million. E-bikes still outsell electric cars, and for good reason. The lightweight electric motor on an e-bike gives a powerful boost to all kinds of riding, especially utility cycling like commuting and errands. (Plus, there is a nice tax incentive for some e-bike riders.)
At the heart of that system is a powerful lithium-based battery. Taking proper care of that battery and knowing how to properly charge it is key to safely getting the best range and long-term battery life. Here’s what you need to know about charging your e-bike battery.
Safe charging basics
You should charge your battery inside, on the proper charger, and with the motor system powered off, says Kunal Kapoor, senior manager for quality and compliance at Bosch, a leading supplier of e-bike motor systems. While e-bike motors, batteries, and wiring are weather-resistant, “chargers aren’t intended for outdoor use,” he notes.
Using the proper charger is primarily a safety issue. With a modern lithium battery, Kapoor continues, when the battery signals it’s ready to accept a charge, “the battery monitoring system in the charger makes sure that the temperatures inside the battery are optimum to receive the charge,” and shuts off if needed. An off-brand charger—even rated to the same output—doesn’t have all the features of that battery management system, so current can flow to the battery even if temperatures rise, which is a fire risk.
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The risk of battery fires is low, but Kapoor recommends people not leave batteries unattended while charging. You can leave the battery on the bike to charge or take it off, as long as it’s not sitting on or near flammable stuff (like the spare gas can in the garage, for example). If you’re looking at lower-priced e-bikes with house-brand or unbranded motor and battery systems, make sure the battery and charger carry a UL 2849 certification stamp from Underwriters Laboratories. This is the industry-wide standard for safe electric systems and battery charging for e-bikes. Some bike shops won’t work on e-bikes with motor and battery systems that lack this stamp, citing fire risk when left overnight in the store.
How to optimize battery range and lifespan
Let’s start with some definitions. Range is essentially runtime: how long a battery will last on a single charge, expressed in miles of riding. Range, even on the same bike, will vary; a flat commute to the office with just a light backpack will see better range than a fully loaded uphill ride home from Costco. Most e-bikes today get between 25-75 miles of range, depending on these factors.
Lifespan is how many times a battery can be discharged and recharged before it starts to lose significant capacity. When capacity starts to dip, you won’t notice less power while riding, but you will see range start to shrink. A common lifespan benchmark for e-bike batteries is 500 “full” discharge/re-charge cycles (if you use half the battery capacity and recharge, that’s half a cycle), which works out to about three to five years of normal use before capacity begins to drop noticeably.
Even though battery range and lifespan aren’t the same thing, they are linked, and actions that reduce range will also, over time, shorten lifespan. A big culprit, Kapoor says, is running the motor hard, like leaving it in Boost or Turbo mode all the time, which means a ride of a given distance relies progressively more on motor power than at lower assist levels. You’ll run the battery through charging cycles more quickly, which will shorten its life.
A less-obvious factor that strains motors and batteries is pedal cadence. Most e-bike motors are optimized for efficiency around a 70-90 rpm pedaling cadence. You can lower efficiency by pedaling too fast (Bosch motors, for instance, max out at 100-120 rpm depending on the system). common is sub-optimal efficiency from pedaling too slowly in a large gear. This is the same as “lugging the engine” in a car; whether gas or electric, the motor works harder. “Choose your gears wisely,” says Kapoor, to stay in that 70-90 rpm sweet spot.
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Mistakes that kill your battery
When you buy a new e-bike, you should charge the battery to full before riding it because it’s likely been inactive for a while. But lithium batteries do not have “memory;” that is, they do not need to be fully discharged and fully recharged every time to hold their full capacity. In fact, it’s best if you don’t run a battery to zero, says Kapoor. “If you let the battery deplete completely, that may permanently damage it,” he says, and it will never recharge to its full original capacity.
If you’ll go a few weeks or more without riding the bike, store it (or at least the battery) in a dry, room-temperature space with the battery between 30-60 percent of full charge, says Kapoor. That’s the most stable level for long-term storage, and will lower the chance of a deep discharge that would damage your battery. Don’t leave your battery plugged in to the charger for long periods. It’s not necessary, and can create a short discharge/recharge cycle that will eventually reduce capacity. If you go long periods without riding the bike, check the battery charge monthly and partly recharge when it drops below 30 percent.
Lithium batteries are less affected by cold weather than other types of battery and you shouldn’t see reduced range while riding unless the temperatures are truly arctic. But researchers at the Department of Energy recently found storing lithium batteries below freezing for longer periods can damage part of the battery’s cathode, which will reduce its capacity. Lithium batteries also won’t charge effectively in cold temperatures. If you store your bike outside or in an unheated space and live in an area with sub-freezing temps, says Kapoor, bring the battery inside when not in use.
Also, keep your battery protected from extreme heat, like sitting next to a sunny window or a hot car. Excess heat can raise battery temperature enough to damage its components; in an extreme situation, it can contribute to what’s called thermal runaway, where a battery enters an unstable, uncontrollable self-heating state that can result in fire.
You don’t need to recharge after every ride. Topping off your battery sounds Smart, but over time it will reduce capacity more quickly. If you get 50 miles of range from a charge and ride 10 miles a day, you only need to recharge every three to four days.
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When it’s time to replace
Even if you take great care of a battery, over time it will lose capacity. You’ll notice this on your bike’s range estimate on the controller unit. Capacity is a primary indicator of the health of a battery, so if you notice your range dropping to 70 percent or less of what it was when your bike was new, that’s a sign to start planning a replacement. If your battery is less than two years old and is well under original capacity, it might be a warranty claim (terms vary by manufacturer).
If it’s not a warranty issue, the decision on when to replace is personal preference, says Kapoor. “If you got 50 miles (of range) out of the battery originally and let’s say now you get 40, I wouldn’t classify it as ‘end of life’ if you can live with that 40-mile range,” he says. A battery with reduced capacity should still be safe, Kapoor adds.
Always purchase a name-brand replacement for your battery. Just as batteries and chargers should be paired, batteries and motors are designed to work together. And, says Kapoor, never try to repair a damaged battery or let someone else do it. Despite guides that claim you can, this is not just corporate greed or legal butt-covering by manufacturers. While e-bike batteries are almost always made from standard 18650 cells that are widely used in various products (even electric cars), those cells have a variety of different chemistries, capacities, and amperages, and that’s before we even get into connecting a string of them and repackaging the battery in the housing. The slightest mistake in any of that increases fire risk. If you need a new battery, just buy one.
Dealers that sell your brand of bike can order you a direct replacement for that bike or motor brand. Costs vary depending on battery size and brand, but plan on spending 400-800 for a new unit.
A dealer can also recycle your old one. A new program from Call 2 Recycle offers free e-bike battery recycling (paid for by bike and motor brands) through partner shops in almost every major city and many smaller ones. No participating dealers near you? Request an easy DIY shipping kit online.
Why recycle? Even a spent battery contains raw materials that can be re-made into fresh ones, at moderately less energy cost and less environmental damage than producing from virgin materials. Spent lithium batteries also have a fire risk in landfills and can leach toxic metals and other chemicals into the soil and air.
In case of fire
Though rare, battery fires do happen. If your battery gets hot to the touch while charging, unplug the charger from the wall immediately. If you can, put the battery in a metal container like a bucket (better yet, one filled with sand) away from anything flammable.
But if it’s not safe to handle, call 911 right away and tell the dispatcher that you have a lithium battery fire, which requires different firefighting methods than conventional fires. Don’t pour water on a battery fire; water and lithium react to produce hydrogen, which is highly flammable. A standard fire extinguisher may help, but in the event of a fire, special tools may be needed.
Lithium-Ion Batteries in E-Bikes and Other Devices Pose Fire Risks
The batteries, also found in phones, laptops, toothbrushes and other items, have caused about 200 fires and six deaths in New York City this year, fire officials say. Here’s what to know about safety.
A lithium-ion battery in an apartment with at least five e-bikes caused a fire in Manhattan this month that injured almost 40 people. The fire, which was one of 188 caused by lithium-ion batteries in New York City this year, led to warnings about risks associated with the batteries and ways to minimize them.
Lithium-ion batteries power devices in every corner of our lives, including phones, laptops, toothbrushes, power tools and electric vehicles. But many don’t know how to handle them safely or that they might start fires.
How do lithium-ion batteries work?
Lithium-ion batteries are rechargeable, last a long time and store a lot of energy in a small space. That has made them the most popular power source in electronic devices and vehicles, said Victoria Hutchison, a research project manager at the Fire Protection Research Foundation.
When a failing battery overheats, it can violently eject gas, projectiles and flames, then spread like a chain reaction to the other cells, she said.
Battery fires are quick and destructive.
Fires involving lithium-ion batteries have become more common in New York City: Six people died and 139 have been injured as a result of battery-caused fires so far this year, according to the New York Fire Department. Last year, the batteries were connected to fires that resulted in four deaths and 79 injuries, the department said.
The battery that caused a Nov. 5 fire was charging near the front door of an apartment, blocking its only exit and prompting firefighters to conduct a rope rescue of two occupants. And in August, a fire caused by a lithium-ion battery killed a mother and daughter in Harlem.
These fires can occur without warning and spread quickly, the chief fire marshal, Daniel E. Flynn, said at a Nov. 7 news conference.
“We have a fully formed fire within a matter of seconds,” he said.
The damage from a fire caused by lithium-ion batteries inside a Manhattan apartment this month. Credit. Fire Department of New York, via Agence France-Presse — Getty Images
Take these simple steps to reduce the risk of batteries failing.
One out of every 10 million lithium-ion batteries fails, a condition that almost always leads to a fire, Ms. Hutchison said. While that is a relatively low rate, the batteries are being used in more devices, including cheaper, uncertified batteries with greater risk, she said. Customers should always buy batteries and devices that have been certified by UL or another safety testing lab.
Fires have also been started because people have used chargers incompatible with a battery, she said. They should only use the charging cables recommended by a manufacturer, she said. An incompatible one might continue to charge the battery to the point of overheating.
“Once it reaches its thermal threshold, it’s a pretty violent reaction,” Ms. Hutchison said.
Lithium-ion batteries show signs that they need to be replaced if they get hot, expand or take longer than usual to charge, Ms. Hutchison said. Immediately before failure, a battery will make a popping noise and then a hiss in which gas is released. Experts recommend storing them in fireproof containers.
Even a battery that complies with safety guidelines when it’s first purchased can become dangerous if it’s damaged, said William S. Lerner, a hydrogen expert and delegate for ISO, an organization for global standardization.
“These batteries can be of the highest quality, but if they are injured and dropped and severely beaten up, then the potential to fail is greater,” he said.
Food couriers rely on e-bikes in New York City. The bikes grew in popularity during the pandemic as people sought alternatives to public transportation and ride-sharing services. Credit. Jutharat Pinyodoonyachet for The New York Times
It’s a widespread problem but not well-regulated.
No large-scale database keeps track of battery-caused fires, Mr. Lerner said. But the fires have occurred around the world.
The popularity of e-bikes in New York City grew during the pandemic as people looked for alternatives to public transportation and ride-sharing services, Mr. Lerner said. But their use increased before the government could put guidelines in place.
The New York City Housing Authority had proposed a ban on storing e-bikes in buildings but faced pushback from people like food couriers whose jobs depend on them. The authority said it is still working on steps for a proposed new rule.
The issue remains top of mind for housing managers. A sign outside the Manhattan apartment complex where the fire this month occurred read, “No pedal or e-bikes allowed beyond this point.”
The City Council is considering several battery safety measures and held a hearing Monday night. Laws that would ban sales of noncertified batteries and require educating people about the risks of powered mobility devices are among the measures being considered.
Leny Feliu, a founder of Safer Charging, said her brother is a delivery person. “He makes his money that way and I want him to continue to make his money, but we need to provide a safe way of charging these items,” she said.
The property management companies Douglas Elliman and AKAM, which oversee about 700 apartment complexes in New York City, have begun to communicate with residents and managers about lithium-ion battery safety.
“We want to be proactive, not reactive,” said Chris Alker, the vice president of operations for AKAM. “We don’t want to wait for a fire in order to address situations like these.”
Replacement Electric Bike Batteries Guide
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A good e-bike battery should last for hundreds of cycles. With average use, this means several years. Eventually, electric bike batteries need to be replaced as their life cycle comes to an end.
You can tell when a battery is nearing the end of its life when it does not provide you with much range. Some high-quality batteries that come on the top e-bikes such as a Bosch battery have a battery management system (BMS) integrated into the battery that actually tells you the current capacity and also how many charge cycles it has gone through.
But no matter what type of battery you have you’ll sooner or later be asking yourself the all-important question: how can I replace my e-bike battery?
Down below Electric Bike Report dives into this question and more in greater detail.
Are E-bike Batteries Interchangeable?
In general, the answer is no – you should only replace a battery with one that comes from the same manufacturer and is of exactly the same spec.
The reason is that the original e-bike or kit manufacturer has the responsibility to ensure that the battery pack, charger, and e-bike all work safely together, and using a ‘non-original’ replacement pack potentially introduces all sorts of uncontrolled risks.
It’s a little more complicated than this in some situations. For example, some Bosch batteries of different capacities are explicitly made to be interchangeable and there will be many instances where an original supplier and/or manufacturer of the e-bike cannot be traced or has gone out of business – in such cases we look at your options below.
As an important side note: you should always, if possible, use a charger that comes from the original manufacturer too. The one that comes with your battery should sync up well and not overload the battery. Pairing your battery with a different charger adds in risk of malfunction during charging.
Let’s first look at the basics of getting a replacement battery for your e-bike, then we will look at some of the major manufacturers of e-bike batteries and some of the main e-bike manufacturers to see which common battery types are still replaceable. Let’s consider the options for replacement in terms of desirability.
Where Should I Go to Get a Replacement E-Bike Battery?
On this last point it may help to note that there are a couple of manufacturing standards for rechargeable lithium-ion batteries used in e-bikes. Although it’s not a legal requirement, it may be that one of the standards is actually marked on the battery itself.
The standards are BS EN 50604‑1 and UN38.3, the latter required for lithium-ion battery transport by air, sea or land. Just because these standards are not marked on a battery doesn’t mean it does not comply with them – but it is a reassuring sign if a battery does bear one or both of these marks.
Note that using a replacement battery that does not come from the original manufacturer (whether a dealer is involved or not) may void the warranty of your electric bike or kit. Check with the e-bike or kit company to understand what their policy is regarding the use of aftermarket replacement batteries.
Replacement Batteries from Original Manufacturers
Bosch E-Bike Batteries
Only Bosch manufactured batteries will be used on any new Bosch e-bike – this has always been the case and so it makes advice on interchangeability a little more straightforward than with the likes of Shimano and Brose who have both allowed the use of third party batteries with their mid-drive motor systems.
There have been four basic designs made by Bosch over the years (good online overview here):
- Rack mounted batteries: PowerPack in 300, 400, and 500 Wh versions which are all interchangeable with each other.
- Down tube mounted batteries: PowerPack in 300, 400, and 500 Wh versions, current versions of which are all interchangeable with each other.
- Frame integrated batteries: PowerTubes in 400, 500, and 625Wh versions, with the 400 and 500 units being interchangeable with each other. The 625Wh may be retrofittable but it needs a compatible frame with a big enough space to house it (400 and 500 units are the same physical dimensions but 625 is bigger). 500 and 625 Wh units are used on the Dual Battery system to give a capacity up to 1250Wh.
- Frame Integrated ‘Smart’ Option batteries: This is a new 750Wh option for 2022 and will be only compatible with 2022 e-bikes that feature the Bosch ‘Smart’ system and will not be compatible with other Bosch e-bikes that are ‘non-Smart’. Similarly, other types of PowerTube batteries (400, 500, and 625Wh versions) will not be compatible with e-bikes featuring Bosch’s ‘Smart’ system.
Some third-party batteries compatible with Bosch systems are available as detailed in the section below.
There are some suppliers of batteries that will fit older models, in some cases dating back to 2011 when the Bosch e-bikes first entered the market, for example, The Holland Bike Shop in Europe sells some batteries compatible with much older Bosch-powered models.
Shimano E-Bike Batteries
Shimano produces its own brand batteries for use on their systems, but you may also find new e-bikes powered by Shimano motor systems with batteries manufactured by their licensed partners Darfon and SMP. These third party batteries are not interchangeable with any Shimano batteries.
Shimano’s current range includes rack-mounted, downtube-mounted and frame-integrated batteries from 418Wh to 630Wh. You can see a brief overview with detailed links to each battery on offer here.
It’s important to note that each battery model has a limited number of specific battery mounts it will work with, so it is important to replace an old battery with one that is compatible with the mount on your e-bike. You can check out detailed compatibility info here and here.
Shimano says that ‘the oldest current battery we have is the BT-E6000 and the corresponding battery mount BM-E6000. These are compatible with all five of our current drive units (DU-EP8/E8000/E7000/E6100/E5000), but not earlier systems. For reference, DU-E8000 is the oldest in that list – it was introduced in 2016.’
Brose E-Bike Batteries
The only battery listed on Brose’s own website is a 630Wh frame-integrated option.
However, Brose systems are widely used by other manufacturers who also spec own-brand or third-party batteries. These include the likes of the widely respected battery manufacturer BMZ and well-known brands like Scott and BULLS.
For example, Specialized’s ‘full power’ range use Brose-based mid drives and a range of their own brand frame-integrated batteries. Although information on interchangeability is scarce, a Specialized FAQ page, in response to the question ‘Can I increase range by using the 604Wh aftermarket battery in any Turbo Vado/Como?’ says yes, all Vado batteries are cross-compatible as long as you are running the latest firmware (by implication so are Como and Turbo full power batteries are cross-compatible too).
The above appears only to address compatibility on current Specialized models and battery availability for older models appears a bit more complex with lots of debate online over the matter.
The fact that the latest Specialized e-bike batteries contain a Bluetooth chip to communicate with the latest Mission Control App certainly suggest both backward compatibility and availability of third party batteries will be very limited. Current e-bike batteries available from Specialized can be found here.
Yamaha E-Bike Batteries
Yamaha has integrated, rack-mounted and frame-mounted options ranging between 400Wh and 600Wh but information on backward compatibility is rather hard to find. Their systems appear on Haibike models and in the US on their own brand models too.
Giant use Yamaha motor systems but apparently have their own brand of battery – the EnergyPak range. The standard EnergyPak comes in rack-mounted and frame-integrated options whilst the Smart Compact variant allows for faster charging.
Finally, there is the Giant EnergyPak Plus, for use with the Smart Compact – a range extender style battery that fits onto the frame and effectively increases the capacity of the main Plus battery.
Giant’s Service web page states that there are EnergyPaks with 300, 360, 400, 500 and 625Wh capacities and also states ‘Giant EnergyPaks are interchangeable’.
Fazua E-Bike Batteries
This lightweight German-made system uses a frame-integrated 250Wh design and there have been two types of battery, Battery 250 and Battery 250X, the latter having the ability to be switched on and off remotely.
The latest Fazua Evation 250X battery is compatible with all Fazua electric bikes from 2019-22.
GRIN and Cytronex E-bike Kit Batteries
Canada’s GRIN is a true expert in producing a wide variety of e-bike kits. Whilst they do several designs of batteries, one of their best options from a replaceability point of view is their own brand LiGo batteries.
LiGo batteries are very unusual in being modular so that you can easily connect together as many as you like to increase or decrease battery capacity at will. They are particularly suitable for lightweight and folding bikes (I use them on a GRIN Brompton kit) and also for those who want to air travel with e-bikes as the individual battery units are only 98Wh and so are generally allowed on passenger aircraft (disconnect them from each other for travel and reconnect them on landing to make a useful e-bike battery).
The design has been around for several years and is backward compatible.
The UK’s Cytronex produces both European and US spec lightweight kits which use a unique own-design of ‘bottle battery’.
Cytronex says all their lithium bottles are compatible forwards and backward from the first version in 2017. They have different firmware for the new Bluetooth variant but both this and the non-Bluetooth version allow you to use the new 2-way – 5 level Boost Button or the previous one-way 3 level button.
In fact, if you have old and new kits on two bikes you can switch the bottle between both and it will recognize the two different button types automatically.
E-bike Manufacturers Own Brand Batteries
There are hundreds of e-bike manufacturers in the more budget space so it’s way beyond the scope of this guide to cover the options for each one; rather we’ll take a look at a couple of the market leaders.
Rad Power Bikes E-Bike Batteries
Rad Power Bikes first started producing e-bikes for the North American market in 2015 and now claims to be the US market leader. Their website lists several replacement batteries and their current lineup of bikes uses one of two battery designs.
There is the External Battery Pack (with the option for the smaller pack specific to the RadMission) which is compatible with all 2018 and newer model ebikes except the RadRover 6 Plus and RadCity 5 Plus, which use the Semi-Integrated Battery Pack.
Rad Power Bikes does offer legacy options for bikes older than that 2018 ‘cutoff’ and although some of these legacy batteries are currently out of stock Rad says they have plans to restock them.
The battery packs are consistent across their main sales areas of Canada, US and Europe.
The Rad Power website has a great filter system so you can track down the compatibility of what batteries are in stock against all current and previous models, right back to the original 2015 RadRover. All e-bike manufacturers’ websites should provide this service!
Pedego E-Bike Batteries
A longstanding US manufacturer with a clear set of battery specs for current models here. However, there doesn’t appear to be any info about legacy batteries or backward compatibility.
Interestingly, and it seems uniquely amongst the mainstream manufacturers, Pedego have recently introduced a serviceable battery (pictured above) – designed to be easily maintained at the local Pedego store. It features a rear light, brake light and indicators to boot.
Batteries for Out-Dated Motor Systems
There are a number of older motor and battery systems that are either not used or little used these days but there are still some suppliers out there who may be able to help out and if you are in this position a bit of internet research might just turn something up. Let’s take a look at a couple of examples.
BionX E-Bike Batteries
BionX operated between 1998 and 2018 and were once one of the leading e-bike system manufacturers in North America, with the likes of Trek and Kalkhoff using their systems.
There are still limited stocks of spare parts available here and there, including batteries, for example on this Ohm webpage.
Heinzmann E-Bike Batteries
German company Heinzmann had a great reputation for quality and produced the now obsolete Classic system and the newer Direct Power system. At various times both were available as kits or fitted to off-the-peg e-bikes.
In the UK Electric Vehicle Solutions are the main stockist of complete Direct Power kits and of spare parts for the Classic system.
What About Non-removable Frame Integrated Batteries?
A relatively small number of e-bike batteries are incorporated into the frame and not designed to be removed by the rider – they must be charged on the bike. Whilst perhaps inconvenient for some, the system has the benefit of a sleeker and simpler design and keeps the battery cells well-protected.
The Ebikemotion X35 system is one example of the most common lightweight systems out there to feature a frame-enclosed battery.
When it comes to replacing these batteries, to be clear, our official advice is that this is a job for the dealer, or expert shops to do only.
DIY in this area can get tricky in a hurry. Looking into service options to replace batteries in an integrated system is something to consider before purchasing the bike.
Third-Party Replacement E-Bike Batteries
For some older batteries – or even some current ones – there may be manufacturers other than the so-called OEMs (original equipment manufacturers) who made the original batteries. These third-party companies are not recognized by the original e-bike manufacturers so if possible it is always best to go back to your dealer or the manufacturer directly to source an original battery.
However, third-party batteries may be a solution where no original batteries appear to be available.
There are a growing number of companies that provide third-party batteries and here we take a look at a couple of the bigger operations.
Please note that on e-bikes that are still in their warranty period, replacing the battery with one from a third-party manufacturer will most likely void the warranty.
FTH Power has a good amount of experience in the electronics business and has diagnostics and assembly capabilities. They look to have good stocks of popular far eastern battery brands such as Reention (used by the likes of Juiced and Surface 604) and Hailong. They also have this handy battery/model finder to see if they have batteries for your particular model of e-bike.
Third-party battery provision (and recelling services) appear to be bigger business in mainland northern Europe than in the U.S. It makes sense, this is where e-bikes have been around much longer and where the average value of e-bikes is higher. The need to keep older bikes going longer is greater. For example, Heskon is a major supplier of replacement batteries to dealers and Fiets Accu Revisie is the part of Heskon that sells direct to customers.
The UK’s Electric Transport Shop network offers battery diagnosis (refundable against a replacement battery or recell if required). The ETS says they also have stocks of Battery Management System chips that can be used on certain packs, usually on older e-bikes.
The ETS also says ‘There are so many shapes of e-bike batteries now that we cannot guarantee that we have cell packs to fit them all and it is usually cheaper to buy a factory-built replacement than to hand-build a replacement pack in the UK so we usually recommend buying a battery from the original supplier if the diagnosis proves that’s what is needed. If their supplier is no longer available to supply a replacement pack in this instance we will help people find a suitable replacement or as a last resort we will offer to wire in an alternative pack which may be in a different position on the bike.’
What Should I Do With My Old E-bike Battery?
If at all possible the ideal solution is to take it back to the dealer you bought it from who will send it on for recycling.
In the US the industry is in the midst of setting up its own recycling scheme. It was organized by People for Bikes and will be directly coordinated under the auspices of Call2Recycle. There will be a network of battery drop-off locations from the nation’s roughly 3,000 independent bike shops. Manufacturers and retailers can sign up here.
The batteries will be sent on to ‘processing partners’, four of which are domestic and two of which are foreign—one in South Korea and one in Belgium.
The consortium brands are funding the recycling service, which will be free to riders; of course, consumers will still have to pay for replacement batteries. There are also plans for a consumer-direct mail-in recycling option in the summer – EBR will keep you posted on its development.
There are already such ready-made recycling networks in mainland Europe and the UK is just beginning to establish such a network.
This guide to replacement electric bike batteries hopefully covered the basics of what is out there for you. It’s certainly just the tip of the iceberg though. If there is anything else that wasn’t covered here, let us know in the Комментарии и мнения владельцев below and we’ll update this guide with the info our readers are looking for!
Which 18650 battery is best for an e-bike?
There are a lot of different 18650 batteries on the market, and it can be tough to know which one is best for your e-bike. In general, you’ll pay attention to a battery’s capacity (mAh rating), discharge rate (C rating), and compatibility with the e-bike’s controller.
In this article, we delve into the 18650 battery in more detail, battery specs, and how to identify the best 18650 battery for your e-bike.
What is a 18650 Battery?
A 18650 battery is a lithium-ion battery that can be recharged. The 18650 designation comes from the physical dimensions of the battery, which are 18 mm in diameter and 65 mm in length. The 0 represents the cylindrical shape of the battery.
18650 is one of the most common types of lithium-ion batteries. They are used in a wide variety of devices, including laptops, vapes, flashlights, and light electric vehicles.
Light electric vehicles such as e-bikes prefer 21700 and 18650 batteries.
How to Choose the Best 18650 Battery for Your E-bike
When choosing battery packs for your electric bike, you’ll want to consider the main factors:
Capacity
The capacity of a battery is measured in milliampere-hours (mAh). The higher the mAh rating, the more energy the battery can store. A higher capacity lithium-ion rechargeable battery will give you a longer range on your bike. A higher capacity also means that the battery will take longer to charge.
Continuous Discharge Rating
The discharge rate of a 18650 battery for an e-bike is measured in terms of continuous current (C). A higher C rating means that the battery can provide more current for a longer period without being damaged.
Higher Continuous discharge ratings are important if you’ll be using your bike for high-performance applications, such as racing or off-road riding.
Compatibility
It’s important to make sure that the 18650 lithium-ion batteries you choose are compatible with your bike’s controller.
Other factors that can guarantee you a good pack of li-ion for your e-bike include:
18650 e-bike cell manufacturers
Some 18650 battery brands are better than others in terms of quality and performance including continuous discharge rating.
There are many brands of 18650 batteries from reputable manufacturers, such as:
Panasonic 18650 lithium-ion batteries are among the most popular on the market. They are known for their high quality, good prices, and performance.
LG Chem 18650 is also very popular. They are known for their high energy density and long life.
Samsung SDI
Samsung 18650 is common in laptops and other devices. They are known for their high quality and reliability.
Sony 18650 is also common in laptops and other devices.
CATL is known for manufacturing high-quality 18650 lithium-ion. They are among the best batteries on the market with good prices.
BYD is a Chinese battery manufacturer. They are known for their good quality and competitive prices.
Toshiba 18650 li-ion are also common in laptops and other devices. They are known for their high expectancy and more power.
A123 Systems
A123 Systems is known for its high-quality 18650 li-ion. They are used in a wide variety of applications, including electric vehicles, digital cameras, and vaping devices amongst other devices.
18650 battery chemistry
The chemical composition of 18650 batteries is very important in choosing a rechargeable battery. The chemical composition includes:
Each of these chemistries has its advantages and disadvantages.
Lithium iron phosphate (FePO4) is the most stable of the four chemistries. It has a very low rate of self-discharge and is not susceptible to thermal runaway. However, LiFePO4 has a lower energy density than the other chemistries.
Lithium nickel cobalt aluminum oxide (NCA) lithium battery comes with a high power density and good stability. It is one of the most popular battery types on the market. It is quite affordable with a low continuous discharge rating.
Lithium nickel cobalt magnesium oxide (NCM) batteries are the most popular type of lithium battery on the market. They are affordable, have a long cycle of life, and are very stable. NCM is available in a variety of voltages, ranging from 3.6 volts to 4.2 volts.
The 18650 e-bike battery voltage
18650 batteries come in a variety of voltages. Your choice of 18650 e-bike battery voltage will ultimately depend on the voltage of your bike.
The e-bike battery voltage you choose will also affect the amount of power your bike has. A higher voltage battery will give your bike more power, while a lower voltage battery will give your bike less power.
Features of the 18650 battery packs for e-bike
Some 18650 batteries come with built-in protection circuits Multi-function Protective Circuit Board (PCM). PCM is used to protect the cells from overcharging, over-discharging, overcurrent, and short circuits.
Overcharging protection: When the cell charging voltage reaches a certain voltage, the charger will stop supplying current to prevent overcharging.
Over-discharge protection: When the cell voltage drops below a certain voltage, the device will stop using the cell to prevent damage from over-discharging.
Overcurrent protection: If the current exceeds a certain A, the PCM will shut down the circuit to prevent damage from overcurrent.
Short circuit protection: If a short circuit is detected, the PCM will shut down the circuit to prevent damage from a short circuit.
Cell balancing: The PCM will equalize the voltage of all the cells in the pack to prevent one cell from being over-charged or over-discharged.
Temperature protection: The PCM will shut down the circuit if the temperature gets too high to prevent damage from overheating.
Your budget
The price of an ebike battery can vary depending on the brand, capacity, discharge rate, and other features. Choose the battery that fits your budget and needs rather than just an expensive battery.
The durability of the 18650 battery for the e-bike
The 18650 should be of high quality and durable. This will save you money in the long run as you will not have to replace it often.
The battery should also be able to withstand extreme temperatures and maintain the bike’s power. This is important as the battery will be exposed to different weather conditions.
The Tritek 18650 e-bike battery pack can withstand temperatures as low as.20 degrees Celsius and as high as 60 degrees Celsius. This makes it a great choice for those who live in areas with extreme temperatures.