Everything you need to know about e-bike batteries from a battery engineer. Samsung electric bike

Everything you need to know about e-bike batteries [from a battery engineer]

Would you be the person taking the stairs or the escalator?

I’ll be honest. barring the one-off day that I’m feeling particularly sprightly, I would just hop on the escalator with those 30 people on the right. And I’m willing to guess that most of you would too.

What we can gauge from this picture is that most people would rather do as little work as possible to get from point A to point B. This is especially true when it comes to commuting on a bike. The picture above is analogous to the difference between a regular bike and an e-bike.

Even if we address all the concerns when it comes to biking in a city (like safe biking infrastructure), we can’t expect to change fundamental human behavior. when given the option between less work or more work to achieve the same outcome, people will more likely choose to do less work.

Since getting my e-bike, I can comfortably bike from my home in Somerville to the Seaport district in Boston. a roughly 5-mile trip. in just about 20-minutes. All of a sudden, biking 5-miles is a piece of cake. I also don’t have to spend time sitting in traffic, waiting for public transit, or worry about showing up to a meeting looking like I swam across the Charles river to get there.

The beauty of an e-bike is that it makes cycling an inclusive mode of transportation because it doesn’t discriminate by age or physical ability.

When it comes to purchasing an e-bike though, there are a plethora of options for both the bike and battery. So how do you decide which one is best for your needs? As a battery engineer who has built hundreds of batteries and logged way too many hours soldering battery packs, here are my thoughts on the most commonly asked questions when it comes to e-bike batteries.

If you’re new to battery terminology, you might want to start here: Battery terms that every e-bike owner should know.

In this post, we’ll cover the following questions:

What is the best e-bike battery?

This is one of the hardest questions to answer. There are so many variables that go into what makes a good battery and what’s best for you, may not be the best for me. Even then, a good battery can perform poorly if it’s not cared for properly.

Battery packs are made up of individual battery “cells”. Cells are classified into cylindrical cells (like your AA and AAA) and prismatic cells (like the one in your phone). Each class of battery is manufactured in a variety of form-factors (in the battery world we use this term to mean size). The most commonly used form-factor of cells in an e-bike battery pack is the 18650.

A battery pack is only as good as it’s weakest cell.

When it comes to batteries, in my experience, there is a strong correlation between price and quality. I don’t follow this rule when it comes to most things like for example, box wine (I’m just saying, there are plenty of really good box wine options these days!). When it comes to batteries though, you really don’t want to be compromising on quality because you’ll eventually end up having to pay the price.

Here are some things to keep in mind when purchasing an e-bike:

Cell Manufacturers: Panasonic, LG, and Samsung have a good reputation in the battery industry for their high quality cells, so paying a premium for these cells is certainly worth it. If the e-bike you’re trying to buy doesn’t have or provide cell manufacturer information, they’re likely not going to be a reliable source anyway.

Cell Chemistry: Lithium-ion (li-ion) batteries are the best option for e-bikes. Although lead-acid batteries are significantly cheaper, they’re three times as heavy as their li-ion equivalents.

Li-ion has several variants of cell chemistry. The most popular ones for e-bikes are Nickel Manganese Cobalt (NMC), Lithium Cobalt Oxide (LCO), and Lithium Iron Phosphate (LFP). The metrics to look for when selecting a cell chemistry are:

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  • Specific Energy: has an impact on the range of your battery.
  • Specific Power: how the battery handles high load scenarios like going up
  • a hill.
  • Safety: does the chemistry have a history of high in-field failures.

There are trade-offs when choosing one chemistry over another, but as we’ve shown in the image below, NMC and LFP are both great options that both offer the best value in terms of performance, price, and safety.

Picking the right battery chemistry has to do with figuring out what matters most to you. Do you want a battery that has a longer range (higher specific energy) but doesn’t have as much power? Or do you want a battery that has a more power (higher specific power) but may not last as long?

In my opinion, the best e-bike batteries are likely going to be made from cells manufactured by Panasonic, LG, or Samsung with either LFP or NMC cell chemistry.

What is the range of an e-bike battery?

The range of a battery pack depends on the amount of energy packed inside of it and is measured in Watt-Hours (Wh). Watt?

Watt-hours are calculated by multiplying the battery capacity, in Amp-hours, by the battery Voltage, in Volts.

Let’s assume that, on average, 1-mile requires about 25Wh of energy. So a 14Ah, 36V battery should get you about 25-miles per charge.

Keep in mind that the weight of the rider, outside temperature conditions, and the amount of pedaling will make a significant difference in range.

A word of caution: the range that e-bike manufacturers provide should be taken with a grain of salt. That number is generated from tests that are run in perfectly tailored lab conditions. Do you charge any of your electronics in an incubation chamber set at 28° C with a lab-grade charger that applies the perfect current while charging? Yeah, I don’t either. And so, We should assume that the manufacture-specified range is delivered only if the battery is charged and discharged under ideal conditions i.e. not real world conditions.

For a more realistic estimate, shave off 15% of the manufacturer specified range and assume this padded number to be your real range.

If you’re looking for a longer range, choose a battery that has higher capacity (Ah). If you’re looking for more power, choose a battery that has higher voltage (V). Learn more why voltage and capacity matter.

What is the lifespan of an e-bike battery?

There are several factors that affect the lifetime of a battery such as:

  • environmental conditions: temperature during charging discharging
  • charging rate: how fast or slow your battery is charged
  • charging voltage: what voltage the battery is charged to
  • depth of discharge (DoD): what voltage the battery is discharged to

The list above isn’t exhaustive but, in general, batteries decay as a function of time in the charged state. Period.

Day 1: You get your new e-bike and charge it up to 100% and go on a bike ride. When you come home, you charge the bike back up to 100% and you’re excited to ride it again soon.

Day 2. 364: Life get’s in the way and you still haven’t been out on your bike since that first ride.

Day 365: One year later, it’s the perfect day for a bike ride and you finally have some time on your hands. You head to your basement, unlock your bike, and excitedly turn it on. 80% charge. What? You clearly remember charging your bike to 100% last year before moving it to the basement!

The truth is, we can’t beat thermodynamics. I’ll say it again: batteries decay as a function of time in the charged state.

Now, because you left your battery at 100% for a whole year in a basement with no temperature control, you inadvertently caused your battery to lose a certain amount of irreversible capacity. Your range will be ~20% lower and you’ll likely have to replace your battery sooner than you expected. The table below shows you how much recoverable capacity exists in a battery after storing it at different temperatures and different charge states for 1-year.

This is why a lot of electronics come with batteries that are only partially charged. to help slow down this decay. That being said, it’s hard to track how long e-bikes and their batteries have been sitting in warehouses before being delivered to your door so you could get a battery that has been decaying for a year or two.

Manufacturers also tend to overrate their batteries and will make claims about certain batteries having a lifetime of at least 1,000 cycles. Show.me.the.data.

The lifetime of a lithium-ion battery is described as the number of cycles until the capacity (Ah) drops below 80% of it’s initial capacity. In general, this is roughly 250-400 cycles (depending on battery chemistry and other factors) which amounts to roughly 1.5 to 2 years if you charge discharge daily and care for your battery properly.

How to charge your e-bike battery to make it last longer

  • The thing that will kill your battery faster than anything else is leaving it charged at elevated temperatures. If it’s 80 degrees outside and you have your e-bike fully charged, move it indoors where it’s cooler and try to drain the battery as soon as possible.
  • Charge your battery at room temperature as often as possible.
  • When sourcing an e-bike battery charger, the slower the charge rate the better. For example, if you have a 2-Amp charger, and your battery is a 14 Ah battery pack, you are charging at 14 Ah / 2-Amps = 7-hours. This is a nice, slow charge which will certainly improve the longevity of your battery pack. Avoid charging at rates that are faster than 2-hours for a full charge.

There’s a lot that goes into choosing the best battery for you e-bike, and there certainly isn’t a one-size-fits-all approach. But if I were buying an e-bike battery today, here’s what I’d do: LFP or NMC, slow charge, avoid storing or charging in hotter temperatures, and leave the battery at around 30% charge if you don’t plan on using it for a while.

Have questions? We’d love to help. You can get in touch using the contact form or find us on @somerville_ev

Also, subscribe below for alerts on our next post to learn more about batteries!

Lankeleisi MG600 Plus 1000W Bafang Motor 26″ Fat Bike E-Mountain Bike 20Ah Samsung Battery EMTB

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【Unlock Speed Limit Note】

The bicycles currently on sale have a speed limit of 25km/h. If you want to lift the speed limit, please follow the steps below:

Long press the power button in the middle to power it on.2. Press and hold the “” and “-” keys at the same time and the P1 character will appear in the middle of the screen.3. Press the “” key to add from P1 to P3.4. Press the “i” key to make the speed display appear in the display,5. Press the “” button to increase the data from 25 to 55.6. Press the “i” key again to return to P3.7. Press and hold the “i” key again to complete the setting.

Main Features

48V 20Ah large capacity Samsung 21700 lithium battery

MG600 Plus has a Samsung 21700 lithium battery with long battery life, long battery life, safety and reliability, and more than 1,000 charge and discharge cycles.It can help you to ride with long endurance. If you use the booster mode, it will reach a terrible 150km.

48V 1000W Bafang Motor ( Top speed: 25km/h )

The 48v 1000w high-speed brushless motor is light in weight. Its internal use of star gear design can amplify torque and improve energy efficiency conversation rate. This is reflected in reducing energy consumption and silent energy consumption while increasing cruising range, improving speed performance, and climbing performance. Fast power output.

Shimano 7 speed

Lankeleisi MG600 Plus is equipped with the well-known Shimano transmission, you can switch any gear you want at will.

Night lighting system

LED headlights illuminate a long distance. When riding at night or at night, turn on the taillight working mode. Remind pedestrians and vehicles to drive safely.

Community Designs Registered on 28/07/2022

The Lankeleisi MG600 Plus has registered EUROPEAN UNION INTELLECTUALPROPERTY. No.: 009099112-0001

Exclusive Distributor Announcement

We are here to announce that Lankeleisi MG600 PLUS is available for purchase exclusively on Buybestgear website in Europe UK. This means that Buybestgear is the only authorized seller of this product in the region. Selling Lankeleisi MG600 PLUS on any other website or platform is an infringement of false advertising law.

We hereby remind all consumers that only the Buybestgear website has the genuine Lankeleisi MG600 PLUS products. Do not be misled by other websites or sellers who claim to offer our product. Buyers who purchase from unauthorized locations may receive counterfeit products, incur extra costs or disappointments due to delivery times and products that do not match specified standards.

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Specifications

Model MG600 PLUS
Net weight 36.9kg (including battery without gifts)
Top speed 25km/h(can be unlocked)
Motor Power 48V 1000W Bafang
Torque 70Nm
Gradeability 35°
Battery 20Ah Samsung 21700 lithium battery
Waterproof level IP54(life waterproof, can be used in the rain)
Mileage Electric mode 60. 70KM Assist mode 120. 150KM
Charger 48V3a
Charger time 6-7h
Vehicle size 198cm 45cm 100cm
Maximum load 200kg
Suitable height 160. 190cm
Frame 6061 aluminum alloy frame
Shock absorber Front oil spring suspension
Wheel hub 26 4.0 fat tire rubber
Handlebar 31.8 aluminum alloy forged handlebar
Crank Aluminum alloy crank 48T crankset
Seat Comfortable sports seats
Variable speed Shimano M315-7 finger dial&M310/rear dial
Rear gear 7-speed gear
Chain 7S
Control System 48V 20AH Vector controller
Meter Color screen LCD meter
Brake DYISLANDDe-energized Hydraulic Disc Brakes

User Manual

Sinotec LG/Samsung cells | Ebike Li-Ion 10.4 Ah Battery

E-bike battery 36V Li-Ion 10.4 Ah for electric bicycles. Including connection cable (and mounting kit, compatible with all electric bicycles). Charger is optional.

Technical Specifications

Battery Management System (BMS):

Build to last:

Dimensions: 30 x 9 x 10 cm (L x W x H)

Made in China with LG/Samsung cells

Electric Bicycle Conversion Kit | Model 4 in 1

Ultracell ebike Battery GEL UCG 12AH

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Samsung electric bike

The battery for your electric bike is typically worth about a third of the value of the entire bicycle, so it’s important to find a good quality one and take care of it.

In the case of Pedego Canada, we offer a 5 Year Prorated Battery Warranty with all our electric bikes, which is one of the best in the business. Why we’re so confident in our batteries is the quality of the cells within them. If you take nothing else away from this post, remember this: do not buy an electric bike with anything less than a five year battery warranty and do your best to purchase a battery by one of the “big three” name-brand cells: Samsung, Panasonic or LG. Cheap electric bicycles like the kind you find at Costco do not have the quality of manufacturing or warranty that will ensure you can enjoy the bike for years. It’s our recommendation that you spend a bit more money up front to save you from headaches (or worse – the garbage dump or even a fire!) later.

No matter what electric bike you buy nowadays, chances are it runs on a lithium-based battery. Believe it or not lithium batteries have been around since 1912 but it’s only been in the last 15 years that they caught on and became economical in consumer applications. There are “lithium-ion” batteries and “lithium polymer” (aka “lithium-ion polymer”) batteries and the difference between them is the type of electrolyte used. Other than that, there isn’t a significant variance: Li-Polymer allows for a slight increase in energy density but is 10-30% more expensive and so manufacturers have yet to decide upon one over the other.

There is also a range of lithium chemistries available in different batteries and manufacturers might claim some are more robust than others but the single most important factor affecting the life of a battery is how well it is looked after. You should typically expect a battery to last between 3 and 5 years if it is well maintained. (A lithium-ion battery will slowly lose its capacity over time, even if it’s not used.) Below are three things you can do to ensure you get the longest usage out of your electric bike battery.

#1. Keep The Battery Cool

Environmental conditions are an important factor affecting lithium-ion batteries. For example, leaving one in your car in the hot sun will guarantee you lessen the life of your battery. In fact, that would be the worst situation: keeping a fully charged battery at elevated temperatures. It’s a good rule of thumb to store your bike out of the direct sunlight for long periods and when not in use, keep your battery in a cool place, preferably below 20°C (68°F). The chart below, provided by Battery University, shows the impacts of temperature upon recoverable capacity of a battery.

#2. Store A Battery Partially Charged – But Not Too Low!

You’ll also notice in the above chart that storing a fully-charged battery has an impact on the recoverable capacity. Even more important, storing a fully depleted battery may be disastrous because, as we mentioned above, a lithium-ion battery will slowly discharge over time even when you’re not using it. If the voltage drops below a certain point this may cause irreparable cell damage, depending on the time it’s left sitting. Ideally, when storing the battery for a long period, ensure it has a charge between about 80% and 40% of a full charge. Some chargers have a lower ‘storage’ voltage setting, so just switch to this before charging it for storage. An easy alternative is to take the bike for a ride after you’ve charged it fully and before storing.

Also, don’t leave your battery on the charger for long periods of time, as storing it at or close to 100% will reduce the life of the battery. You can also check your battery every couple of months over winter. If you notice that the battery indicator has dropped too low, you can give it a quick charge to bring it back to the ideal storage voltage (this is unlikely to be needed if the battery was at 40% or above). If you don’t have a battery indicator, it’s probably a good idea to charge the battery for half an hour every few months. Again, try not to put the battery away fully charged (but it won’t be the end of the world if this happens.)

#3. Don’t Regularly Fully Discharge Your Battery

It’s amazing that we still see tech sites advising regular full discharge of your battery, even when this has been proven as detrimental. The chart below, again provided by Battery University, proves that regularly discharging lithium-ion batteries to 0% is harmful and partial discharges with regular top-ups are recommended to extend the recharge-cycle lifespan of the batteries. The occasional full discharge on that extra long ride is no problem! It’s ok to top up lithium-ion batteries regularly and, as the chart below shows, it’s best to operate them in the top half of their discharge cycle; lithium-ion batteries don’t have a ‘memory effect’ that some other battery chemistries have. If you are doing short rides on a regular basis, it is slightly better to charge it every few rides rather than every ride (to avoid long periods at or close to 100% charge, as discussed above).

As an extra note for the winter season, make sure your battery is above freezing before charging, otherwise you could harm the cells. It is no problem to ride the bike in below-freezing conditions (it doesn’t harm the battery), just make sure you let the battery warm up before charging. When you are riding in very cold weather, you will notice a drop in power and range; this is normal and expected. You can help avoid this by bringing the battery inside whenever you aren’t riding to keep the temperature of the battery up. That way you will get that extra bit of power!

Correct maintenance and storage of your battery as detailed above will significantly increase its lifespan. A well-maintained lithium-ion battery will last between three to five years, whereas a poorly maintained battery can be badly damaged over just one season or sooner. For more detailed, scientific information on batteries and how to care for them, check out the excellent online resource at Battery University, where the above charts came from.

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